Friction and Wear Monitor (Scratch Tester)
[TR- 101, DUCOM, India]
Located at: CRF Annexe - F05
Features:
a) Compact, benchtop instrument with inline microscope.
b) Automated load control (continuous, fixed and ramp).
c) Automated scratch test profile: Software controlled movement of test specimen along X and Y axis for unidirectional scratch, bidirectional scratches and scratches at different location on the specimen.
d) Acoustic emission sensor to detect early damage of the coating.
e) Environment chamber: Lubricant corrosion cup with temperature control for testing biomaterials at physiological conditions.
Resolution/Specification:
a. Force (normal and tangential) = 2 to 200 N
b. Loading Rate = 0.01 to 20 N/s
c. Multi-axis stage = x-axis, y-axis travel 75 mm (min)
d. Linear stage = travel 75 mm (min)
e. Stroke (X) = 0 to 50 mm (100 micron resolution)
f. Speed = 10 micron/s to 5 mm/s
g. Sample size =
h. Scratch stylus =
i. Indentation stylus =
j. Optical imaging =
k. Acoustic emission =
List of Facilities:
• Scratch loading (constant, progressional, incremental)
• Scratch motion (single, multiple scratches, bidirectional)
• Full control of length, speed and loading rate
• Instrumented indentation
Application domains:
• Critical load of hard and brittle coatings like titanium nitride, ceramics
• Determination of working load limit of soft coatings like PTFE and other polymers
• Identification of process parameters of heat treatment for best scratch resistance
• Estimation of bond strength at substrate - coating interface
• Product development and quality control of surface engineered products
Testing charges.
|
Normal Scratch Testing |
Scratch Testing with Temperature analysis |
Indentation only |
Indentation upto 400°C |
NITK |
Rs. 500/- |
Rs. 600/- |
Rs. 200/- |
Rs. 400/- |
Academic & Research Institute* |
Rs. 750/- |
Rs. 900/- |
Rs. 300/- |
Rs. 600/- |
Industry* |
Rs. 1000/- |
Rs. 1200/- |
Rs. 400/- |
Rs. 800/- |
*Sample preparation charges, GST(18%) extra. Above charges are for providing raw data.
For further Query Contact:
Mr. Kiran (Technical Staff, CRF), Email: crf_ustp@nitk.edu.in
Dr. Ravishankar K.S (Scratch Tester, Faculty in-charge), Email: rshankar983@gmail.com